Reaching new heights with precision: Smart palletizing robots from KUKA

KUKA offers a comprehensive portfolio of high-speed palletizing robots for automated palletizing and depalletizing tasks. Thanks to advanced software, our robots can handle even the most demanding requirements, integrate seamlessly into existing production lines, and adapt flexibly to changing production conditions.

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Palletizers at a glance – from compact to powerful

Palletizing and handling light goods in compact palletizing cells

KR CYBERTECH

Robot for narrow production lines – stacks precisely, supports variable gripping systems, and adapts flexibly to new packaging.

Payload: 35 kg
Maximum reach: 2013 mm

KR 40 PA

Compact 4-axis layer palletizer with 56 cycles/min – stacks Euro pallets up to 1.8 m high; ideal for fast packaging in confined spaces.

Payload: 40 kg
Maximum reach: 2091 mm

KR IONTEC

Stacking robot for medium weights – e.g., cartons and containers; flexible use in confined spaces, ideal for hygiene-critical areas.

Payload: 20 - 70 kg
Maximum reach: 3101 mm

Palletizing robot for medium loads in demanding environments

Hygienic Oil (HO) articulated robot

Robot arms with protection class IP65/IP67 and food-grade H1 lubricants in all axes meet the high requirements in the secondary sector.

KR QUANTEC PA

Slim 5-axis?robotic palletizer?– powerful and highly precise, optionally available with NSF H1 lubricants in all axes for hygienic operation.

Cold-resistant palletizing robot

Flexible palletizing robot for the frozen food sector down to –30°C. Reliable palletizing of ice cream, meat, fish, and other frozen products.

Efficient palletizing with extended reach and payload capacity

KR FORTEC PA

Versatile palletizers – from stacking small cans to heavy sacks. Ideal for the beverage, building materials, and packaging industries.

Payload: 340 - 470 kg
Maximum reach: 3200 mm

KR FORTEC ultra PA

Robust palletizers with low energy consumption move entire PET layers or heavy stones – high performance with a compact design.

Payload: 550 - 800 kg
Maximum reach: 3200 mm

KR TITAN ultra

Powerful industrial robot for stacking and palletizing oversized loads – perfect for steel beams, engine blocks, and large components.

Payload: 1000 - 1500 kg
Maximum reach: 3226 - 4218 mm

Futher information and technical data

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Your products deserve the right palletizing system

Not every system is equally suitable for every production environment. Our experienced team analyzes the needs of your company and your products to provide exactly the features you truly need. Take advantage of personalized consulting and top-tier solution expertise today.

Let us advise you personally

Save time, space, and costs with automated palletizing solutions that streamline production

Palletizing robots enable fast and precise handling of heavy loads, optimize storage space through denser palletizing, and increase occupational safety by relieving employees of strenuous tasks. In this way, they increase long-term efficiency and cost-effectiveness in operation. Learn more about KUKA's range of automatic palletizing solutions.

What advantages do KUKA palletizing robots offer for production and warehousing?

High performance

KUKA palletizing robots impress with top performance in precision, speed, repeatability and dynamics for maximum output.
Versatile

Different load capacities, ranges and special versions offer customers the right machine for every palletizing task, no matter how demanding.
Compact

The compact and slim design of the palletizing robots facilitates integration into existing systems and enables innovative cell concepts.
Low maintenance

The palletizing robots’ low-wear drive trains guarantee long maintenance intervals, high availability, and optimized energy performance

KUKA palletizing systems: What solutions are available for different applications?

Palletizer in a fenceless environment

High-speed palletizing robot

Palletizing robots for heavy loads

Palletizer in the deep-freeze area

Palletizing system for mixed palletizing

Flexibility meets efficiency – automated palletizing in action

Greater efficiency in automated palletizing with smart software and AI assistance

Advanced software and AI take palletizers to the next level: precise product placement, drag?and?drop layer changes without coding, and smooth integration into existing lines. Simulations and real?time monitoring cut errors, boost throughput, and make robots faster, more flexible, and cost?effective — delivering significant added value for businesses

iiQWorks: All-in-one engineering suite for efficient palletizing processes

iiQWorks simplifies the planning, simulation, and commissioning of palletizing robots in a single software environment. The suite ensures consistent data across all process steps, faster project turnaround times, and seamless integration into production. In addition, an AI assistant that programs robots via voice commands supports even more intuitive operation and effective engineering.

More about digital engineering

iiQKA.Palletizing: Quickly configurable palletizing with 3D visualization and real-time monitoring

The software enables the simple creation and adaptation of palletizing and depalletizing patterns—without any programming effort. Thanks to the intuitive user interface and modular structure, processes can be implemented in no time at all and realized in the iiQWorks. Sim . The option package supports the configuration of up to 16 pallets and is ideal for applications in the food, beverage, consumer goods, and logistics industries.

Functions:

Create and configure pallets
Program pick & place applications
Visualize pallet patterns
Retrieve and set pallet status
Inline forms for programming palletizing instructions

Learn more about option packages

KUKA.FlexPal: Configuration and execution of all palletizing tasks – from simple to highly complex

Intuitive 3D environment for configuring and executing all palletizing and depalletizing tasks &ndash from simple to highly complex. Drag-and-drop function enables programming-free palletizing planning, including all package sizes, layers, intermediate layers, and grippers.

Learn more about software solutions

iiQoT: IIoT platform with AI-supported algorithms for intelligent monitoring, visualization, and fault diagnosis of the robot fleet

Turning data into value: With the intelligent IIoT platform, companies benefit from simplified operation and maintenance of KUKA palletizing systems:

Real-time monitoring: all robot data – from hardware to controller
Early fault detection: condition monitoring identifies issues before they occur
Predictive maintenance: planned instead of unplanned downtime
Anomaly and fault diagnostics: faster root-cause analysis and more efficient maintenance

Learn more about Industrial IoT